QUADRATER ENCODER TESTER
REDUCES DOWN-TIME AND SCRAP PARTS
PREDICT FAILURE MONTHS AHEAD - SHOW MISCOUNT PROBLEMS

CONSTANT VISUAL INDICATION OF ENCODER QUALITY

  • Constant Visual Indication of encoder quality
  • Detects and displays missing signals while encoders are moving
  • Tests glass scales and rotary encoders
  • Tests for zero reference point
  • Accepts most transducers - Accurite, Bauch and Lomb, BEI, etc.
  • Self diagnostics
  • Two year guarantee
  • Oil tight package

Predict glass scale and encoder failures
Encoders are widely used for precise positioning in CNC’sand digital readouts. The deterioration of the output signals are not usually detected until faulty parts are made.

Now, on the testing of quadrature encoders (rotary or glass scale)is possible using a digital microprocessor device, called a QUADRATER,that detects scratches, dirty scales, and timing errors between pulses. As the signal quality decreases, the errors increase, Plugging in the Quadrater, like an extension cord,in line with your encoder you can display the quality of the encoders output. From the signal quality it is easy to predict that the encoder is going to fail.

Ideally, encoders should be periodically tested as part of a preventative maintenance (PM) program. As the light source and the mechanical parts slowly degrade, the encoder will miscount. Worn out encoders should be replaced before they cause trouble. The traditional testing method requires analysis by a trained technician using an oscilloscope, in practice this is not done because it is to disruptive to production environment.

Electrical & Mechanical Specifications
Current: ..... 70 mA
Voltage: ..... 5 or 12 volts (others available in quantity).
Size: ..... 125mm x 80mm x 57mm (4.92"x 3.14" x 2.24")
Enamel: ..... Baked gray enamel (others by special request)
Protection: ..... Water and oil resistant
Temperature: ..... 0 to 70 degrees C (32 to 158 degrees F)
Mounting: ..... 2 mounting holes provided.
 Part Number Information
... QR_  _  (voltage)(connector)(Option)(Option)   Example QR 05STNR or QR 12PTR  
  Voltage 
Connector 
 Options
05= 5 Volt System  ST (6-ft colored cable)       C = Copy zero pulse bit
12= 12 Volt System     PT N = A naught/B naught.  
   MS14  R =  Reset Button
  MS16 S = Switch  from line  driver to single
  MS18  ended encoder outputs
   DB9  
PINS    COLOR PT MS14  MS16 MS18   DB9      
PhaseA white A A A   1      
PhaseB green   E B 5      
Power   red    C B D 8      
Ground black D A 7      
Case Ground  bare  F G 6      
PhaseA naught   brown       H 2      
PhaseB naught  yellow       4      
Zero Mark naught  purple       J 9      
          MS3102E-16S-lP         
          MS3106A-16S-lS        
Male Connector  
PT06A-10-6P MS3102R-14S-6P MS3102E-18S-lP DB9-M
Female Connector:   
PT02A-10-6S MS3106F-14S-6S   MS3106A-18-lS  DB9-F


                  
                                                                                                     
                                                                             
                                                                            
                                           
 

                   
   


 

 


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